QS metrology

Metallurgical Image Analysis System

Metallurgical Image Analysis System

QS Metrology offers Metallurgical Image Analysis System (MIAS®), which is an advanced system for Metallographic study of metals. This system is based on the technology transfer from BARC (Bhabha Atomic Research Centre), and conforms to ASTM Standards. MIAS is our registered trademark.

Modules
  • Grain Analysis
  • Phase Analysis
  • Inclusion Analysis
  • Nodule Analysis
  • Flake Analysis
  • Dendritic Arm Spacing
  • Porosity Analysis
  • Coating Thickness measurement
  • Decarburization
  • Basic 2D measurements
The system consists of
  • Trinocular Metallurgical microscope
  • MP CMOS USB Camera
  • MIAS® Software
Technical Specifications
Category Specifications
Image functions

·     Image rotation

·     Gray scale

·     Image flipping (horizontal or vertical)

·     Histograms

·     Invert

·     Brightness correction

Filters

Image Analysis filters like:

·     Laplacian

·     Sobel

·     Blur

·     Noise reduction

·     Edge detection and enhancement filters

·     Substraction

·     Morphology filters

·     Thresholding

Images

·     Image database

·     Image database filtering by date and type (grains, phases, nodularity, inclusion etc)

·     Image view or Live view

·     Switch between image view and live view

·     Supports multiple image formats like JPEG, BMP, PNG etc

Grain size analysis

·     User defined program

·     User defined image enhancement & grain detection functions

·     User can save program as configuration for future use

·     Automatically creates Grain Boundary structure

·     Planimetric method

·     Hayn Linear Intercept method

·     Hillard/Abrams Circle Intercept method

·     Manual grain analysis

·     Custom grain analysis functions

·     Supports grain editing/correction

·     ALA grain size (ASTM E930) analysis

·     Supports multiple samples

Particle size analysis

·     User defined configurations with filter conditions

·     Image enhancement functions for particle detection

·     Analyze and detects particles based on defined configuration/filter

·     Analyze particles for length, area, circularity/elongation/roundness, Ferret length/major axis, minor axis

·     Can detect area, length, width, circularity/roundness/shape factor, ferret length, perimeter of various particles of different shapes like fibre, impurities on filter etc

·     Can group particles identified into different buckets (user defined) by length, area, roundness, width, circularity etc

·     Supports multiple samples

Coating thickness measurement

·     User defined configurations with filter conditions

·     Image enhancement functions

·     Automatically identifies coating boundary

·     Gives MIN/ MAX/ AVG/ STD DEV of results

·     Can measure thickness at user selected points, all points or at user selected intervals

·     Supports multiple samples

Porosity analysis

·     User defined image enhancement and filter functions

·     User can save program as configuration

·     User can switch to LIVE video to further analyze a feature through focus adjustment

·     User can group selected features into different buckets based on size and shape

·     Supports multiple samples

Nodularity

·     User defined configurations with filter conditions

·     Nodularity by count, Nodularity by area and Nodule density

·     Group results by Nodule size 1 to 8

·     Can export results for Phase analysis

·     Automatically detects Nodules based on set filter conditions

·     Supports multiple samples

Inclusion

·     User defined configurations with filter conditions

·     Detects Inclusions and group by type (A, B, C, D) and further by THIN/THICK

·     Detection of Oversized Inclusions

·     Supports multiple samples

Phase analysis

·     User defined configurations with filter conditions

·     Can import results from Nodule/Flake analysis for Graphite/Phase report

·     Can detect and isolate Nodules in the image automatically or manually

·     Supports Phase splitting

·     Supports Manual point count method

·     User can save configurations for future use

·     Supports multiple samples

Flake analysis

·     User defined configurations with filter conditions

·     Detects and group Flakes by type A, B, C, D and E

·     Detects and group Flakes by size (1 to 8)

·     User can manually set Flake types/correction

·     Can export results for Phase analysis

·     Supports multiple samples

Dendrite Arm Spacing (for Al)

·     User defined configurations with filter conditions

·     Image enhancement functions

·     For analysis on Aluminum

·     Supports multiple samples

Decarburization analysis

·     User defined configurations with filter conditions

·     Image enhancement functions

·     Decarburization on Steel

·     Supports multiple samples

2D measurements

·     Supports all 2D measurements like length, width, distance between points, angle, area, perimeter

·     Supports tools for boundary detection like Line, Circle, Arc, Angle, Curve, Closed curve

Reports·     Reports in PDF and Excel format