Weld Penetration Inspection System
QS Metrology brings you the most advanced system for Weld Penetration Inspection – WeldEYE® from its stable. WeldEYE is our registered trademark. This system is the result of our long experience in Weld quality inspection, and our interactions with automotive industry. Our system has features which are unmatched anywhere. This system can be used to measure all dimensional measurements (2D) like length, distance between, angle, radius, diameter, area etc.
Our system Supports the standards and reporting formats of VW, HYUNDAI, TVS, RENAULT NISSAN, ROYAL ENFIELD, FORD, SML ISUZU, ASHOK LEYLAND, MARUTI, BAJAJ
- Supporting the standards and report formats of major OEMs like FORD, BAJAJ, TVS, ROYAL ENFIELD, SML ISUZU, MARUTI, ASHOK LEYLAND and RENAULT NISSAN
- User defined parameters
- User defined derived parameters
- User defined Rules for PASS/FAIL criteria
- User defined templates for Components
- Supports definitions for unlimited Groups
The system consists of
- Trinocular Stereo Zoom microscope
(OPTIZOOM models or STEMI 305 from Carl Zeiss)
- CMOS camera
- WeldEYE® software.
- Trinocular Stereo Zoom microscope
(OPTIZOOM models or STEMI 305 from Carl Zeiss) - CMOS camera
- WeldEYE® software.
- Supports all Weld parameters like depth/penetration, leg lengths, throat lengths, root penetration, angle, % penetration and all 2D measurements
- Can find mid-points, perpendiculars to lines, angle between lines
- User defined parameters
- User defined templates for different types of components, with user defined parameters, expected values and tolerances
- User defined Rules/ Criteria for PASS/FAIL
- Ability to create a master template for measurements for each type of component
- Ability to set expected value as well as tolerances at individual work level or at a master template level
- Component level reporting
- Date and time on image
- Result and parameter name on image
- Can add comments to the image
- Integrated Help
- Reports in Excel or PDF format
- Historical data analysis with performance graphs and deviation analysis
- Component level report
- SPC reports
Key Features of Weld Penetration Inspection System
High-Precision Inspection & Non-Destructive Testing
User-Friendly Interface & Real-Time Results
Versatile Applications
Reliable and Durable
Compliance & Reporting
Find Metrology Solutions In Strategic Industrial Locations
- WeldEYE® is an advanced system for Weld Penetration Inspection, developed by QS Metrology Private Limited
- QS Metrology Private Limited owns the copyright of the software
- WeldEYE is our registered trademark
- More than 650 customers across India and abroad uses this system
- Supports the standards and reporting formats of VW,
- HYUNDAI, TVS, RENAULT NISSAN, ROYAL ENFIELD, FORD, SML
- ISUZU, ASHOK LEYLAND, MARUTI, BAJAJ– the only system that supports these standards and formats
- More than 15 years of experience in supporting the Automotive Industry for their ever-changing Weld Quality Inspection challenges
- Can do customizations as per OEM standard
- System supports different OEM specific report formats
- For each format, OEM specific parameters are defined as master
- Below are the OEM specific reports formats supported by system
-
BAJAJ
-
HYUNDAI
-
MARUTI
-
TVS
-
RENAULT NISSAN
-
FORD
-
VW
-
ROYAL ENFIELD
-
SML ISUZU
-
ASHOK LEYLAND
-
DEFAULT
- WeldEYE system consists of the following components
- Stereo Zoom Microscope
- Standard model – OPTIZOOM
- Premium model – STEMI 305 from Carl Zeiss
- USB CMOS Camera
- WeldEYE Software
- Stereo Zoom Microscope
- Sample Preparation Machines
- Abrasive Cutting Machine
- Polishing Machine
- Belt Grinder
- Mounting Press (Optional)
- Supports all Weld parameters like depth/penetration, leg lengths, throat lengths, root penetration, angle, % penetration and all 2D measurements
- Can find mid-points, perpendiculars to lines, angle between lines
- User defined parameters
- User defined templates for different types of components, with user defined parameters, expected values and tolerances
- User defined Rules/ Criteria for PASS/FAIL
- Ability to create a master template for measurements for each type of component
- Ability to set expected value as well as tolerances at individual work level or at a master template level
- Component level reporting
- Date and time on image
- Result and parameter name on image
- Can add comments to the image
- Integrated Help
- Reports in Excel or PDF format
- Historical data analysis with performance graphs and deviation analysis
- Component level report
- SPC reports
Reliable Weld Penetration Inspection Systems in India
QS Metrology offers advanced Weld Penetration Inspection Systems designed for accurate, fast, and reliable evaluation of weld quality. Our systems use cutting-edge technology to measure weld penetration and detect defects without damaging components. Compact, durable, and user-friendly, they feature intuitive software for precise analysis and real-time results. Built to meet international standards, QS Metrology’s solutions ensure consistent, repeatable, and dependable performance for inspection, quality control, and industrial applications.
How Weld Penetration Inspection Systems Work
Weld Penetration Inspection Systems evaluate the depth and quality of welds using advanced non-destructive testing (NDT) techniques. The system scans the welded joint and collects data on penetration, fusion, and potential defects. Sensors or probes capture precise measurements, which are processed by intuitive software to generate detailed reports. This allows operators to identify weak points, ensure proper weld penetration, and maintain consistent quality without damaging the components. The process is fast, accurate, and repeatable, making it ideal for industrial applications in automotive, aerospace, oil & gas, and heavy engineering sectors.
Locations We Serve
QS Metrology provides Weld Penetration Inspection Systems across India, serving all major industrial regions, including:
Delhi NCR, Rajasthan, Punjab, Uttar Pradesh, Himachal Pradesh, Uttarakhand, Jammu & Kashmir
Why Choose QS Metrology?
High-Precision Technology
User-Friendly Operation
Durable & Industrial-Ready
Compliance with Standards
Expert Support & Service
FAQs
A Weld Penetration Inspection System is a precision device used to measure the depth, quality, and consistency of welds, ensuring defect-free joints in industrial components.
The system uses non-destructive testing techniques to scan the welded joint, capture penetration and fusion data, and generate detailed reports for analysis and quality verification.
These systems are widely used in automotive, aerospace, oil & gas, heavy engineering, and manufacturing industries where weld quality is critical.
Yes, weld penetration inspection systems are non-destructive and safe to operate when used according to manufacturer guidelines.
They provide accurate and repeatable results, detect weak points, reduce rework, save time, and ensure compliance with international welding standards.
Yes, QS Metrology offers professional installation, operator training, calibration services, and ongoing technical support to ensure optimal performance.
